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Combustion Control
We are a leading Manufacturer of furnace automation solution - fuelwise (adaptive control, o2 trim, vfd) from Navi Mumbai, India.
Furnace Automation Solution - FuelWise (Adaptive Control, O2 Trim, VFD)
Product Price: Rs 10,00,000 / UnitGet Best Price
Minimum Order Quantity: 1 Unit
Product Brochure
Product Details:
| Solution Type | Industrial Automation, Process Automation |
| Integration | IoT Integration |
| Industry Served | Steel |
| Functionality | Process Control |
| Model | FuelWise – Furnace Automation Solution |
| Brand | Ace |
| System Type | Closed loop automation |
| Control Method | Proprietary adaptive control algorithm |
| Sensors | Zirconia O2 sensor, R-type thermocouple |
| Actuation | VFD drives |
| Interface | 10.1" touch screen HMI |
| Cloud | In-house Tier-4 rated cloud (monitor, control, reporting) |
| Service Model | Component-level service, no third-party dependency; direct tie-up with VFD manufacturer |
| Country of Origin | Made in India |
FuelWise — Adaptive Furnace Automation for lower fuel/ton of steel, steadier heat & cleaner emissions
FuelWise optimizes combustion by balancing air–fuel with an adaptive control algorithm that learns furnace dynamics (sensor and process response), going beyond simple PID.The system integrates ZrO₂ O₂ sensing (with bypass protection), digital VFD control for feeders/blowers, and zone-wise control to keep large furnaces tight and responsive.
A touch HMI simplifies operations, while the Ace Cloud (Tier-4) delivers real-time dashboards, SMS alerts, and downloadable reports for audit and optimization.
Customers see fuel savings, reduced burning loss, and operational savings from fewer breakdowns—plus lower NOx/SOx/CO/PM and CO₂ per unit energy, thus ensuring energy saving along with better environmental compliance.
Package Contents:
- FuelWise HMI + controller panel (modular)
- Zirconia O₂ sensor setup with bypass assembly
- Digital VFD integration kit (communication cables/IO)
- Ace Cloud onboarding (monitoring, reports, SMS alerts)
- Documentation: wiring, P&ID, SOPs; commissioning support
Applications:
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Reheating furnaces used in steel and metallurgical industries
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Kilns for ceramics, cement, and thermal processing
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Industrial boilers (oil, gas, coal, or biomass-fired)
- Coke ovens and direct reduced iron (DRI) units
Multi-zone industrial furnaces requiring:
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Combustion trim control for efficient air–fuel balance
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Temperature stability across zones
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Optimized energy consumption and reduced fuel cost
Optional Accessories:
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Additional zone controllers & IO expansions
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Probe materials/shields for corrosive/erosive services
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Extended cloud analytics and multi-site dashboards
- Beacon/siren kits; panel accessories; spares & consumables
Contact us for a free analysis now!!
Additional Information:
- Production Capacity: 3-4 per month
- Delivery Time: 4-6 weeks
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